Overview - Intercontec

Distinction between housing designs with identical ordering code [e.g. EG], please see section DESIGN VARIATIONS.

		PLUG with connecting nut
		Housing surface:

		BUSHING with connecting nut, axial sealing
		Housing surface:

		EXTENSION Vibration protection
		Housing surface:

		RECEPTACLE STRAIGHT M34 x 0.75 Axial sealing, Vibration protection
		Housing surface:

		RECEPTACLE STRAIGHT Integrated flange 39 x 35mm Axial sealing, Vibration protection
		Housing surface:

		RECEPTACLE ANGLED Integrated flange 30 x 60mm Axial sealing, Vibration protection
		Housing surface:

		RECEPTACLE ANGLED with connecting thread M23 x 1 Radial sealing, Vibration protection
		Housing surface:

		RECEPTACLE ANGLED with connecting thread M34 x 0.75 Radial sealing, Vibration protection
		Housing surface:

Plug

Bushing

Combinations – suitable for PLUG, BUSHING housing designs

+	18 ways	23 ways	25 ways
+	signal insulation insert E type, 12 ways	signal insulation insert P type, 17 ways	signal insulation insert P type, [16+3] ways

Extension

Combinations – suitable for EXTENSION housing designs

+	18 ways	23 ways	25 ways
+	signal insulation insert P type, 12 ways	signal insulation insert E type, 17 ways	signal insulation insert E type, [16+3] ways

Receptacle
straight

Receptacle
angled

Combinations – suitable for RECEPTACLE STRAIGHT, RECEPTACLE ANGLED housing designes

+	18 ways	23 ways	25 ways
+	signal insulation insert P type, 12 ways	signal insulation insert E type, 17 ways	signal insulation insert E type, [16+3] ways

Plug

Bushing

Contact combinations – suitable for PLUG, BUSHING housing designs

18 WAYS
	Contact set TWINTEC insulation insert
		4x HC crimping female contact 2.0mm Crimping range: up to 2.5mm²2x HC crimping female contact 1.0mm Crimping range: up to 1.0mm²
	Contacts signal insulation insert - 12 ways
		12x HC crimping female contact 1.0mm Crimping range: up to 1.0mm²

23 WAYS
	Contact set TWINTEC insulation insert
		4x HC crimping female contact 2.0mm Crimping range: up to 2.5mm²2x HC crimping female contact 1.0mm Crimping range: up to 1.0mm²
	Contacts signal insulation insert - 17 ways
		17x HC crimping female contact 1.0mm Crimping range: up to 1.0mm²

23 WAYS - slitted contacts
	Contact set TWINTEC insulation insert
		4x HC crimping female contact 2.0mm Crimping range: up to 2.5mm²2x Crimping female contact – slitted – 1.0mm Crimping range: up to 1.0mm²
	Contacts signal insulation insert - 17 ways
		17x Crimping female contact – slitted – 1.0mm Crimping range: up to 1.0mm²

25 WAYS
	Contact set TWINTEC insulation insert
		4x HC crimping female contact 2.0mm Crimping range: up to 2.5mm²2x HC crimping female contact 1.0mm Crimping range: up to 1.0mm²
	Contacts signal insulation insert - [16+3] ways
		16x HC crimping female contact 1.0mm Crimping range: up to 1.0mm²3x Crimping female contact – slitted – 1.5mm Crimping range: up to 1.0mm²

25 WAYS - slitted contacts
	Contact set TWINTEC insulation insert
		4x HC crimping female contact 2.0mm Crimping range: up to 2.5mm²2x Crimping female contact – slitted – 1,0mm Crimping range: up to 1.0mm²
	Contacts signal insulation insert - [16+3] ways
		16x Crimping female contact – slitted – 1.0mm Crimping range: up to 1.0mm²3x Crimping female contact – slitted – 1.5mm Crimping range: up to 1.0mm²

Extension

Receptacle
straight

Receptacle
angled

Contact combinations – suitable for EXTENSION, RECEPTACLE STRAIGHT, RECEPTACLE ANGLED housing designs

18 WAYS
	Contact set TWINTEC insulation insert
		4x Crimping male contact 2.0mm Crimping range: up to 2.5mm² 2x Crimping male contact 1.0mm Crimping range: up to 1.0mm²
	Contacts signal insulation insert - 12 ways
		12x Crimping male contact 1.0mm Crimping range: up to 1.0mm²

23 WAYS
	Contact set TWINTEC insulation insert
		4x Crimping male contact 2.0mm Crimping range: up to 2.5mm² 2x Crimping male contact 1.0mm Crimping range: up to 1.0mm²
	Contacts signal insulation insert - 17 ways
		17x Crimping male contact 1.0mm Crimping range: up to 1.0mm²

25 WAYS
	Contact set TWINTEC insulation insert
		4x Crimping male contact 2.0mm Crimping range: up to 2.5mm² 2x Crimping male contact 1.0mm Crimping range: up to 1.0mm²
	Contacts signal insulation insert - 17 ways
		16x Crimping male contact 1.0mm Crimping range: up to 1.0mm²3x Crimping male contact 1.5mm Crimping range: up to 1.0mm²

Plug

Extension

LAMELLA type sealing – suitable for PLUG, EXTENSION housing designs

		Clamping unit for improved revolving protection [incl. seal and strain relief], shielding element, clamping ring
	Suitable for cable diameter: 12.0 – 20.0mm

LAMELLA type sealing – suitable for PLUG, EXTENSION housing designs

		Clamping unit for improved revolving protection [incl. seal and strain relief], shielding element, clamping ring Version with separate cable bushing
	Suitable for cable diameter: 9.0 / 12.5mm

PLUG
Image and coding		Ordering code	Specifications
	Code 1		Metal construction

BUSHING
Image and coding		Ordering code	Specifications
	Code 1		Axial sealing

EXTENSION
Image and coding		Ordering code	Specifications
	Code 1		Metal construction Vibration protection

RECEPTACLE STRAIGHT
Image and coding		Ordering code	Specifications
	Code 1		Axial sealing Connecting thread M34 x 0.75 and fixing nut Vibration protection Flexible orientation
	Code 1		Axial sealing Integrated flange 39 x 35mm Vibration protection

RECEPTACLE ANGLED
Image and coding		Ordering code	Specifications
	Code 1		Axial sealing Integrated flange 30x60mm
	Code 1		Radial sealing Connecting thread M34 x 0.75 with fixing nut Vibration protection Flexible orientation
	Code 1		Radial sealing Connecting thread M23 x 1 with fixing nut Vibration protection Flexible orientation

F SERIES Accessories
	Metal flange 2 components, 4x M4 thread, for optional clamping onto metal housings, including sealing ring
	Ordering no.: E0.059.00

F SERIES tools
	Crimping pliers, small for Ø 1mm contacts [max. wire gauge 1mm²]including positioner and positioning insert
	Ordering no.: C0.101.00

	Crimping pliers, mid-size for small and mid-size crimping – suitable for Ø 1mm and Ø 2mm contacts [max. wire gauge 4mm²], incl. positioner
	Ordering no.: C0.201.00

	Positioning insert for crimping pliers, mid-size for Ø 1mm contacts
	Ordering no.: C0.003.00
	Positioning insert for crimping pliers, mid-size for Ø 2mm contacts
	Ordering no.: C0.004.00
	Positioning insert for crimping pliers, mid-size for Ø 1.5mm contacts
	Ordering no.: C0.048.00

Mounting tools for insulation inserts [housing designs EG, EW]
	Mounting tool for insulation inserts suitable for use with receptacles [EW, ED]
	Ordering no.: C5.005.00
	Dismounting tool for insulation inserts suitable for use with straight receptacles [EG] and angled receptacles [EW]
	Ordering no.: C4.001.00
	Spanner tool for fixing insert units to angled receptacles (EW)
	Ordering no.: C6.017.00

Contact mounting tools for contacts/ insulation inserts
	Mounting tool for Ø 1mm male contacts for handling already crimped or soldered male contacts
	Ordering no.: C5.002.00
	Mounting tool for Ø 2mm male contacts for handling already crimped or soldered male contacts
	Ordering no.: C5.003.00
	Contact assembly tool, long for assembling contacts to insulation inserts
	Ordering no.: C6.040.00

General data
Temperature range	-20°C to 130°C
Degree of protection	IP 66/67 [plugged condition]

Electrical data – Power contacts
Max. current [max. wire gauge]	max. 30 A
Max. voltage	630 V AC/DC
Test voltage [between contacts]	6 kV
Contact resistance	< 3 mΩ
Mating cycles	> 50

Electrical data – Signal contacts

	Max. current (max. wire gauge) [A]			Max. voltage [V (AC/DC)]		Test voltage (between contacts) [kV]
No. of ways	VDE	UL	CSA	VDE	UL/CSA
12	7	7	4	160	125	2.5
17	7	7	4	125	125	2.0
19 [16+3]	7	7	4	63	125	1.5

Contact resistance	< 5 mΩ
Mating cycles	> 50

Data according to VDE 0110/EN 61984, part 6.19.2.2
Pollution degree	3
Overvoltage category	III
Max. operating height	2000 m

Materials
Housing	Zinc die cast, nickel plated
Connecting nut [some designs]	Brass, nickel plated
Insulation insert	PA 6.6/ PBT, UL 94/ V0
Contacts	Brass, gold plated
Seals	FPM
Clamping ring [some types]	Aluminum, nickel plated

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