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INSULATION INSERTS RECEPTACLES

INSULATION INSERTS RECEPTACLES

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Typical packaging

Distinction between housing designs with identical ordering code [e.g. ST], please see section DESIGN VARIATIONS.

		PLUG with connecting nut
		Housing surface:

		PLUG, plastic coated with connecting nut
		Housing surface:

		PLUG PUSH-PULL version
		Housing surface:

		ANGLED PLUG with connecting nut
		Housing surface:

		BUSHING with connecting nut
		Housing surface:

		EXTENSION Vibration protection
		Housing surface:

		EXTENSION, plastic coated Vibration protection
		Housing surface:

		EXTENSION with central fixing Vibration protection
		Housing surface:

		RECEPTACLE STRAIGHT Axial sealing, vibration protection
		Housing surface:

		PG 13.5 RECEPTACLE Form seal, vibration protection
		Housing surface:

		M20x1.5 RECEPTACLE Form seal, vibration protection
		Housing surface:

		ANGLED RECEPTACLE, fixed Axial sealing, vibration protection
		Housing surface:

		ANGLED RECEPTACLE, rotatable Axial sealing, vibration protection
		Housing surface:

		ANGLED RECEPTACLE, rotatable with large flange [28x28mm] Axial sealing, vibration protection
		Housing surface:


	P type - sealed version


	P type Coding pin Pin 1				E type Coding hole Pin 1


	P type Coding pin Pin 7				E type Coding hole Pin 7


	P type – 5171 version				E type – 5171 version


	P type - no grounding spring				E type - no grounding spring

Insulation inserts – 6 ways


		E type

Insulation inserts – 7 ways


		E type


	P type – Coding pin Pin 1				E type – Coding pin Pin 1


	P type – Coding pin Pin 7				E type – Coding pin Pin 7


	P type – 5171 version				E type – 5171 version

Insulation insert – 17 ways


		E type - sealed type


	P type, no grounding spring				E type, no grounding spring

Contacts for 6 and 7 ways insulation inserts suitable for all housing designs

		Crimping female contact – slitted – 2.0mm Crimping range: 0.35 to 2.5mm²

		Crimping male contact 2.0mm Crimping range: 0.35 to 2.5mm²

up to

Female contacts for 9 to 17 ways insulation inserts suitable for all housing designs

		HC crimping female contact 1mm Crimping range: up to 1.0mm²

		Crimping female contact - slitted – 1mm Crimping range: up to 1.0mm²

		HC soldering female contact - slitted – 1mm Soldering connection: 1.5mm²

		Soldering female contact - slitted – 1mm Soldering connection: 1.5mm²

up to

Male contacts for 9 to 17 ways insulation inserts suitable for all housing designs

		Crimping male contact 1mm Crimping range: up to 1.0mm²

		Crimping male contact 1mm Crimping range: up to 0.2mm²

		Soldering male contact 1mm Soldering connection: 1.5mm²

		Board soldering male contact 1mm suits RECEPTACLE STRAIGHT

Contact combinations for [8+1] ways insulation inserts suitable for all housing designs

			8x HC crimping female contact 1mm Crimping range: up to 1.0mm²1x Crimping female contact – slitted – 2mm Crimping range: up to 2.5mm²

			8x Crimping female contact – slitted – 1mm Crimping range: up to 1.0mm²1x Crimping female contact – slitted – 2mm Crimping range: up to 2.5mm²

			8x Soldering female contact – slitted – 1mm Soldering connection: 1.5mm²1x Soldering female contact – slitted – 2mm Soldering connection: 2.5mm²

			8x Crimping male contact 1mm Crimping range: up to 1.0mm²1x Crimping male contact 2mm Crimping range: up to 2.5mm²

			8x Soldering male contact 1mm Soldering connection: 1.0mm²1x Soldering male contact 2mm Soldering connection: 2.5mm²

Contact combinations for [16+3] ways insulation inserts suitable for all housing designs

			16x HC crimping female contact 1mm Crimping range: up to 1.0mm²3x Crimping female contact – slitted – 1.5mm Crimping range: up to 1.0mm²

			16x Crimping female contact – slitted – 1mm Crimping range: up to 1.0mm²3x Crimping female contact – slitted – 1.5mm Crimping range: up to 1.0mm²

			16x Crimping male contact 1mm Crimping range: up to 1.0mm²3x Crimping male contact 1.5mm Crimping range: up to 1.0mm²

Plug

Angled plug

Extension

Standard type sealing – suitable for PLUGS and EXTENSION housing designs

		Clamping unit incl. seal and strain relief, shielding element, clamping ring
	Suitable for cable diameter: 5.5 – 10.5mm

	Suitable for cable diameter: 9.0 – 12.0mm

LAMELLA type sealing – suitable for PLUGS and EXTENSION housing designs

		Clamping unit for improved revolving protection [incl. seal and strain relief], shielding element, clamping ring
	Suitable for cable diameter: 4.5 – 8.5mm

	Suitable for cable diameter: 6.0 – 10.0mm

	Suitable for cable diameter: 9.0 – 13.2mm

CROWN type sealing – suitable for PLUGS and EXTENSION housing designs

		Clamping unit for improved revolving protection [incl. seal and strain relief], shielding element, clamping ring
	Suitable for cable diameter: 4.5 – 8.5mm

	Suitable for cable diameter: 6.0 – 10.0mm

	Suitable for cable diameter: 9.0 – 13.2mm

PLUG
Image and coding		Ordering code	Specifications
	Code 1 Housing code 0°		Metal construction
	Code 2 Housing code 80° / 120°		Metal construction
	Code 1 Housing code 0°		Housing plastic coated, clamping ring: plastics
	Code 2 Housing code 80° / 120°		Housing plastic coated, clamping ring: plastics
	Code 1 Housing code 0°		Metal construction PUSH-PULL version

ANGLED PLUG
Image and coding		Ordering code	Specifications
	Code 1 Housing code 0°		Metal construction
	Code 2 Housing code 80° / 120°		Metal construction

BUSHING
Image and coding		Ordering code	Specifications
	Code 1 Housing code 0°		Axial sealing

EXTENSION
Image and coding		Ordering code	Specifications
	Code 1 Housing code 0°		Metal construction Vibration protection
	Code 2 Housing code 80° / 120°		Metal construction Vibration protection
	Code 1 Housing code 0°		Metal construction with central fixing, Vibration protection
	Code 1 Housing code 0°		Housing plastic coated, clamping ring: plastics, Vibration protection
	Code 2 Housing code 80° / 120°		Housing plastic coated, clamping ring: plastics, Vibration protection

RECEPTACLES STRAIGHT
Image and coding		Ordering code	Specifications
	Code 1 Housing code 0°		Axial sealing, Vibration protection
	Code 2 Housing code 80° / 120°		Axial sealing, Vibration protection
	Code 1 Housing code 0°		PG 13.5 connecting thread, Vibration protection
	Code 1 Housing code 0°		M20x1.5 connecting thread, Vibration protection
Unplugged IP 67 sealed design on request [male contacts only]

RECEPTACLES ANGLED FIXED
Image and coding		Ordering code	Specifications
	Code 1 Housing code 0°		Axial sealing, Vibration protection

RECEPTACLES ANGLED ROTATABLE
Image and coding		Ordering code	Specifications
	Code 1 Housing code 0°		Axial sealing, Vibration protection
	Code 1 Housing code 0°		Large flange [28x28mm], Axial sealing, Vibration protection

M23 STANDARD Accessories
	Metal flange 2 components, 4x M4 thread, for optional clamping onto metal housings, including sealing ring
	Ordering no.: E0.022.00

	Plastic protection cap suitable for extensions, receptacles
	Ordering no.: 8A.002.00

	Metal protection cap Axial sealing, incl. wire cable suitable for extensions, receptacles
	Ordering no.: 8B.011.00

	Metal protection cap Axial sealing, incl. wire cable suitable for plugs
	Ordering no.: 8B.013.00

M23 STANDARD tools
	Crimping pliers, small for Ø 1mm contacts [max. wire gauge 1mm²]including positioner and positioning insert
	Ordering no.: C0.101.00

	Crimping pliers, mid-size for small and mid-size crimping – suitable for Ø 1mm and Ø 2mm contacts [max. wire gauge 4mm²], incl. positioner
	Ordering no.: C0.201.00

	Positioning insert for crimping pliers, mid-size for Ø 1mm contacts
	Ordering no.: C0.003.00
	Positioning insert for crimping pliers, mid-size for Ø 1.5mm contacts
	Ordering no.: C0.048.00
	Positioning insert for crimping pliers, mid-size for Ø 2mm contacts
	Ordering no.: C0.012.00

Mounting tools for insulation inserts [housing designs SD, EG, EW, ED]
	Mounting tool for insulation inserts suitable for use with receptacles [EW, ED] or angled plug [SD]
	Ordering no.: C5.005.00
	Mounting tool for insulation inserts [sealed version] suitable for use with straight receptacles [EG] and angled receptacles [EW, ED]
12 ways: 17 ways:	Ordering no.: C5.006.00 Ordering no.: C5.007.00
	Dismounting tool for insulation inserts suitable for use with straight receptacles [EG] and angled receptacles [EW]
	Ordering no.: C4.001.00

Contact mounting tool for insulation inserts
	Mounting tools for Ø 1mm male contacts for handling already crimped or soldered male contacts
	Ordering no.: C5.002.00
	Contact assembly tool, long for assembling contacts to insulation inserts
	Ordering no.: C6.111.00

Mounting awl
	Mounting awl for use with cables > Ø 10mm, cable clamping Ø 9.0 – 12mm
	Ordering no.: C6.004.00

Mounting tool for angled receptacle [EW,ED]
	Adjustment tool Receptacle adjustment tool for exact positioning when mounted to motor housings
	Ordering no.: C6.019.00
	Sealing cap mounting tool [EW, ED] to push the upper sealing cap of the receptacle onto the receptacle body
	Ordering no.: C6.018.00
	Sealing cap mounting tool [EW, ED] Compact version to push the upper sealing cap of the receptacle onto the receptacle body – for use in limited mounting space
	Ordering no.: C6.041.00

Fixing tool A SERIES
	Fixing tool suitable for plug and extension housings [holds and fixes housings, e.g. while cable clamping is mounted with torque spanner]
	Ordering no.: VA.002.00

	General data
	Temperature range	-20°C to 130°C
	Degree of protection	IP 66/67 [plugged condition]

	Electrical data

	Max. current (max. wire gauge) [A]			Max. voltage [V (AC/DC)]		Test voltage (between contacts) [kV]
No. of ways	VDE	UL	CSA	VDE	UL/CSA
6	20	9	9	32	125	1.5
7	20	9	9	32	125	1.5
8+1	10	9	9	160	125	2.5
9	10	9	9	160	125	2.5
5+7	10	9	9	160	125	2.5
12	7	7	4	160	125	2.5
16	9	9	9	125	125	2.0
17	7	7	4	125	125	2.0
19 [16+3]	7	7	4	63	125	1.5

	Contact resistance	< 5 mΩ
	Mating cycles	> 50

	Data according to VDE 0110/EN 61984, part 6.19.2.2
	Pollution degree	3
	Overvoltage category	III
	Max. operating height	up to 2000 m

	Materials
	Housing	Zinc die cast/ brass Stainless steel on request
	Connecting nut [some designs]	Brass, nickel plated
	Insulation insert	PA 6.6/ PBT, UL 94/ V0
	Contacts	Brass, gold plated
	Seals	FPM/ HNBR

Insulation inserts – 6 ways

P type

E type